Technical problems – everyone has 110% the same problems

Problems with solids, liquids, gases, continuous use over time, etc. are always present.

A general example:

When is it time to replace the refractory lining!!!? Are there technical possibilities?

  • Use of a temperature sensor system to measure the thickness of the refractory lining at the prominent points!
  • *Where is the supplier for this technology and system?
  • *Is there only one vendor for this system or another solution?
  • *Is there a software solution for the simulation?

I don’t know, do you know?! Perfect, then tell the manufacturer, he can then register with the ITPS!

Target is:

  • Landfill of the demolition material so far minimize towards zero!
  • Material savings through precise definition of time!
  • Choice of material according to stresses and possibilities of protection against attack.

***ITPS*** What other solutions are there for the operator & manufacturer with melting furnaces?

Share photos of refractory linings for ITPS “technical issues.” e.g.

  • 30 companies release photos for a furnace with a capacity of 30 tons.
  • 50 companies release photos for a 15-ton capacity furnace.

*Every situation has the same approaches and some with recurring problem….
**It doesn’t matter what industry.
**Detail photos say more than 1000 words!*** Every operator has the same problems! This is not sensitive data.

  • This results in a possibility of the simplest type of analysis.
  • You will get a basic design for sending the photos and the problem.
  • We evaluate or prepare the photos to the point that an engineering company or all manufacturers can buy this analysis.
  • ITPS is not a social network that wants to use 1,000,000 photos from all users! Conserve resources, so only details as given according to our template.

Assumption ** Improvement rate >20% possible in the first step.
Then a little more insulation or tuning with high-performance insulation in order not to change the overall thickness according to the furnace construction drawing.

The decision is up to you.

I basically have no idea about your processes and equipment, just transfer my seen pictures to possibilities.

It’s always the same problem – that’s my opinion and especially Everywhere and also speechless.

General Example – Pollutant Line

Plant with high stress. Problems are solvable.

  • Component at the beginning?
  • Component at the end?
  • Protection of other Parts, Components,.?
  • A load has changed?
  • etc.

Where is the manufacturer, supplier, enginner, etc.?

What are the possibilities?

General Example – Supportings

Process Plant with high stress. Problems can be solved.

  • Protection of the steel structure
  • Protection of the anchorage
  • other type of anchor
  • adapt insulation
  • Data per stress load case and layer.
  • etc.

Use “EASY REQUEST” with all Features.

Can the whole thing be done without software and much easier to save resources in terms of time?

Yes, it can!

This are my Tools and only 2D, Simple Words, Simple Designs

Made by ITPS, Udo Schlager